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Re- Wiring a lightforce 140 ? ? ?


Salop Matt
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I am fully awear that its a regular requirement for lightforce owners to need to rewire there lamps after the cable being damaged / brokenup in the lamp handle.

 

So what are the different ways folk have gone about doing this ?

 

Also are there any other modifications that people have carryed out on theres ?

 

I did one last night and found the red plug that goes into the bottom of the handle with the 2 contact points in, when putting it back into place the 2 red lugs that are ment to hold the plug in place didnt want to spring out enough to lock the plug in placel, so I had to pull them out and pack them. The rewiring I did by soldering the curly cable wires to the wires from the 2 contacts together and heat shrink covering them. I then had to squash the wireing and repaire site into the base of the plug to get it all in. It was such a tight fit that i didnt need to put anything

in place to stop it being pulled out.So repaires done now.Forgot to take photos or I would of but if i ever have to open it again I will photograph it then and post the pictures.

 

:good:

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simplest option is to rewire it all the way to those connectors in the handle, solder and wrap the joints and it should be fine. they tend to go where the cable enters the handle or just inside the handle,

fundamentally I'm not sure its really a lightforce problem more a porblem with how much the lamps are used, pull most cables about as much and you'll have problems

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Ha bloody ha..

 

Anyway - I've just picked myself up about 20' of cable which used to belong to a Flymo lawn mower... Thinking is, this stuff was designed for being bent about / run over etc, so should be a tad more durable than simple car / marine electro wire.. it's twin core too.

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They are a right pain in *****! i normally route mine round the rear view mirror to keep it out of the way and minimise the flexing, and put 2 bullet connectorc close to the handle.

 

These were originally designed as spotlights for oz outback trucks from what i hear so i guess they aren't really designed for it!

 

i saw the strengthening aid like the ones hair dryers/drills used on one truck i was in and thought that was a good idea...

 

Regards,

 

Gixer

 

Edit to say - like the support on the bottom of this handle -

post-10812-0-87202300-1297701204.jpg

Edited by gixer1
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Ha bloody ha..

 

Anyway - I've just picked myself up about 20' of cable which used to belong to a Flymo lawn mower... Thinking is, this stuff was designed for being bent about / run over etc, so should be a tad more durable than simple car / marine electro wire.. it's twin core too.

 

 

That wire works fine, other than that use some tow bar wiring cable and has a few spare wires also.... B)

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