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Burr elm leg clerk...


boo
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Hopefully a stick build , people can have a go , no fancy tools required,  just basic , files ,rasps, saw,sanding paper,epoxy& a couple of stick making bits ! So planned and cut up a blank , marked the rough pattern of the cleek out, then cut it out on a band saw, a coping saw will also do ! 

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Now rough the blank out with rasps & a power file is handy , slightly taper the nose down at the front, for an appealing look , leave the handle section square, next drilled an 8mm hole for the stainless stud , then you can decide if you want a square or tapered joint ! But drill the hole first....

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Good question,  watch it's a cleek   for lambs not sheep , so a lot narrower !

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Next pointing the top to the shank , both cut to the same angle but achieve a good fit, coloured chalk Mark's the high spots on the joint , used a Stanley blade   bit at a time , dont go mad ! Till you get a neat fit...

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Top & shank joint near enough, time to glue up with epoxy , use a bike inner tube to pull everything up tight together and leave till gone off...

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Once glued up , mark up with a pencil , the continuation of the shank on the top , gives a guide to file to , take the handle down to a square , checking for straighteners on the back edge & general looks ! Next knock all the corners off , keep going to nearly round ,then file and sand into shape ...

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So sanded into shape and fit , this wood is really hard ! This is were had a bit of a disaster , on removing the insulation tape , on the joint , also pulled the bark ! ****** ! Oh well decided to strip the shank , so this is as far as I've got today,  all the tiny burrs & cracks , filled with epoxy & coffee powder , makes a brown filler, tomorrow hopefully sand everything back , put some colour into the wood , bring the burrs out then seal it , not sure to leave the shank pale or darken it up , will see, really not that hard to have a go , next one will be a full size crook in burr oak. Put a picture up when done.....

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