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Shogun engine rebuil


Mentalmac
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Hi Guys,

 

My 2002 shogun engine has killed itself. Heads cracked, already been skimmed before it would appear. water marks and scores on pistons and liners...

 

Guess it needs reconning and rebuilding...

I have read a lot of bad reviews of engine re-builders who con you and ouhave to pay endless money and they don't do engine etc...

My heads cracked, pisons scored and water marks etc... Feel a full engine rebuild is needed.

Can anybody reccomend me anybody to undertake this work?

Cheers,

Chris

 

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how much bottom end damage has been done? the heads you can get from milners either built up or bare and use your valves etc and they start from about £400 so not the end of the world. I had an L200 done by a garage with the same engine and that was about a grand all up and that had been run leaking for ages till the crack got substantially worse

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how much bottom end damage has been done? the heads you can get from milners either built up or bare and use your valves etc and they start from about £400 so not the end of the world. I had an L200 done by a garage with the same engine and that was about a grand all up and that had been run leaking for ages till the crack got substantially worse

In fairness, there is no pitting. Just looks like water damamge in the bores (Like when waters got in and leaves that stain), and the piston liners slightly scored.

What would you advise I should do? At the moment I'm staring down the barell of a £1600 engine, £500 to fit it, probably having to buy new injectors if the old ones breaktaking them out of head (Happened before?) at £100 each, then gasket kits etc... to fit ancillaries etc... Looking at best part of £3500 :-(

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My mechanic is very good and will do this work for you, honest bloke just him and his brother who run the place but have built up a good reputation through word of mouth and the company has grown. Only problem its in Hoddesdon so a good 60 mile away from Colchester if interested drop me a PM and will send you over his details.

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My mechanic is very good and will do this work for you, honest bloke just him and his brother who run the place but have built up a good reputation through word of mouth and the company has grown. Only problem its in Hoddesdon so a good 60 mile away from Colchester if interested drop me a PM and will send you over his details.

PM sent :-). Will call and discuss with them

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In fairness, there is no pitting. Just looks like water damamge in the bores (Like when waters got in and leaves that stain), and the piston liners slightly scored.

What would you advise I should do? At the moment I'm staring down the barell of a £1600 engine, £500 to fit it, probably having to buy new injectors if the old ones breaktaking them out of head (Happened before?) at £100 each, then gasket kits etc... to fit ancillaries etc... Looking at best part of £3500 :-(

 

i wouldn't be spending that on it, I can't remember which engine the shoguns have on that year your best option may be to ebay it as is and describe the fault. Or you need a decent cheap mechanic to rebuild it or the last option is to buy a second hand engine and take a punt on it being ok when fitted but that would be my last option

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i wouldn't be spending that on it, I can't remember which engine the shoguns have on that year your best option may be to ebay it as is and describe the fault. Or you need a decent cheap mechanic to rebuild it or the last option is to buy a second hand engine and take a punt on it being ok when fitted but that would be my last option

I know, scary figures.

Have found a second hand engine much cheaper that I'll give a go instead. :-)

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i wouldn't be spending that on it, I can't remember which engine the shoguns have on that year your best option may be to ebay it as is and describe the fault. Or you need a decent cheap mechanic to rebuild it or the last option is to buy a second hand engine and take a punt on it being ok when fitted but that would be my last option

Most likely the 4d56 engine, fit a new head don't worry about the water marks they will soon polish away

 

Or fit a 4m40 engine

Edited by Paul223
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I would strongly advise getting the radiator refurbished or properly flushed before running it again, I have owned shoguns for the last ten years and reading up overheating and head gasket/warping problems seem to be one of the main pitfalls , my brother brought an old 2.8lwb which ran fine below 2500 rpm but as soon as he gave it some stick it boiled over and the head gasket went , fingers crossed my only issue so far has been a split turbo pipe , otherwise they are brilliant and capable cars , hope you get yours sorted soon , what year and cc is it?

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It's faulty heads no issues on over heating they crack simple as, if the mechanic above is right then the 4d56 heads are available built up from milners for 400 odd quid they also do all the gaskets etc and then fit or get someone to fit. My old one with that engine wasps king for ages but was fine after the new head went on

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It's faulty heads no issues on over heating they crack simple as, if the mechanic above is right then the 4d56 heads are available built up from milners for 400 odd quid they also do all the gaskets etc and then fit or get someone to fit. My old one with that engine wasps king for ages but was fine after the new head went on

I wonder why the op's heads have been skimmed already then? Nothing to do with warping and head gasket leaking due to overheating if your right but maybe you think they were skimmed due to a crack ? not sure how to do the whistling smiley ? No shortage of head gasket problems on POCUK forums

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And round that year the 4d56 heads had serious issues 2002 to 2003 were the worst, as its cracked as he mentioned in the first post it's junk but because its a regular thing there are loads of replacements about and cheap compared to most cylinder heads

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And round that year the 4d56 heads had serious issues 2002 to 2003 were the worst, as its cracked as he mentioned in the first post it's junk but because its a regular thing there are loads of replacements about and cheap compared to most cylinder heads

Are you sure a cracked heads junk? :lol:

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