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Help from car engine experts needed


rb5037
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Right.

 

My big end went and i got a recomended company to do the work.

 

Cost £2500 :lol::lol:

 

Ran in the engine in for 1000 miles and then got the recomended engine oil changed from a garage the engine rebuilders recomended.

 

Now 150 ish miles later the engine went bang!!!

 

The 1st company picked up the car last Tuesday and got back to me today saying that no.4 piston had melted.

 

This was via e-mail as i've been asking fo news via e-mail, the owner of the garage said he was going to work out how much it is going to cost and get back to me.

 

Now, i got a 6 month guarantee and i feel this should be covered.

 

The car is a Subaru Impreza year '99

 

I've done a search on "Scoobynet.co.uk" and it seems that a piston melt is due to a poor reading maf sensor. (causes the car to overfuel)

 

Shouldn't this have been checked before letting the car go?

 

Any engine experts please give me some advice.

 

Don't want to post on my normal car site as the company that did the work uses it alot.

 

 

Thanks Adam

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Rb

 

Try this forum

 

http://www.carmechanicsmag.co.uk/cgi-bin/yabb/YaBB.cgi

 

Its the forum off the car mechanics monthly magazine and there are some clever people on there who should know the answer .

 

As an aside if you want cheap new tyres , the price includes vat+deliv try

http://www.mytyres.co.uk/start.html

 

It also has links to tyre fitters around the country who will fit,balance etc at roughly £7 a tyre .

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Dont buy another Subaru Impreza year '99 :P:D

 

sorry guy couldnt help it . selling my grand prix if you want it

 

Martin :lol:

Got to laugh :lol:

 

Fisherman mike and Digger....

 

Do you think i could use my scoob for a bet on the grand national :lol::lol: ?

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The MAF (mass airflow sensor) reduces the amount of time it takes for modern chip controlled engines to adapt to inlet temperature changes and volume. The quicker the ignition equipment reacts to this information the more efficient the combustion process.

 

I must be honest I have never heard of a faulty maf causing fuel overload to the extent that you would get piston melt. I would have thought the car would run extrememly hot and irregular before this happened.

 

That said if there was no reason to suspect a faulty MAF you could be stumped.

 

FM.

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Might be a good idea to retrieve the Maf and have it tested. Its normally fixed to the air intake system. This would soon tell you if the unit was faulty.

 

I am a bit suspicious that the maf would fail and cause this problem so soon after a engine big end rebuild......Hope you get it sorted.

 

FM

 

Ps sell the X5 and get the missus a Terrano :lol:

 

Goodnight im off to bed. :lol:

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rb,

 

:D:lol::lol::lol:

 

Scoobs are a real worry, loved mine to bits (03 WRX bought new, no mods except afterburner backbox for the lovely flat four burble) and hammered it everywhere, but in the end (18 mths later) I got a bit fed up of having to spend 15 mins warming her up prior to a thrash and 5 mins cooling down... :lol:

 

Don't miss every scrote **** car thief in town oggling her either!

 

oh, and the £100 per week in optimax was somewhat tiresome too. :P

 

but god, I miss that car! :lol:

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Its been a while since I tinkered with cars but I do have a freind that works for a certain American company, in the Engine design department.

 

We were chatting the other day about Injectors and the damage that they can cause if they arent right.

 

Basically the injector has a very small gap in it that when the fuel is passed through, it is vapourised before entering the piston chamber. He then explained that if the gap is wrong or closes up to far under heat etc, that instead of the fuel vapourising it actually passes through as a constant jet....'Jetting'. This has an undesired affect as apparnetly fuel does not actually hit the piston before being ignited. Where the 'jetting' takes place the fuel is squirted on to the top of the piston and ignites on it!. The melting point for the piston is around 450 degrees where as the exhaust tempreture gas is normally around 800 degrees. If the injector is 'Jetting' the piston will experience the higher tempreture and literally melt.

 

So maybe, you should get someone to check the injector.

 

Hope this helps.

 

regards,

 

Axe

Edited by Axe
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Have you any aftermarket mods (air induction kit)

heard this can cause this problem  ;)

 

Tam.

Mod's Mmmmmm ! ! ! :lol::ernyha:

 

Yep! But they've been done for over 2 years and no problems for 2 years.

 

Car's got (had :ernyha: ) just under 300bhp and run like a dream.

 

Looking at the site i posted in looks to me as though i need bite the bullet :D

 

Anyone want a limited edition "green house" for their back garden?

 

Steel blue with large potting shelf on rear, does not come with caretaker in side ;)

 

santapod.jpg

 

Edited to say "Cheers Axe for that info, didn't think of that"

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So what time was it running at Santa Pod before the incident?

 

 

Edit: I normally see my mate after work for a couple of jars, if he's there tonight, i'll grill him on the subject and see what else he can think of.

Edited by Axe
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Rb if the Maf was faulty I would have thought the engine diagnostic light would have come on as well , I would also post in the diagnostic section as well on the other forum as the bloke who writes about diagnostic faults etc for the magazine also posts on the forum .

 

I also would have thought with my limited knowledge that you would have had symptoms leading up to this ie unburnt fuel out of the exhaust (black smoke) , uneven and lumpy idle and running etc . Not for it to just happen

 

Still hope your bill won't be to big .

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Right.

 

My big end went and i got a recomended company to do the work.

 

Cost £2500  :lol:  :ernyha:

 

Ran in the engine in for 1000 miles and then got the recomended engine oil changed from a garage the engine rebuilders recomended.

 

Now 150 ish miles later the engine went bang!!!

 

The 1st company picked up the car last Tuesday and got back to me today saying that no.4 piston had melted.

 

This was via e-mail as i've been asking fo news via e-mail, the owner of the garage said he was going to work out how much it is going to cost and get back to me.

 

Now, i got a 6 month guarantee and i feel this should be covered.

 

The car is a Subaru Impreza year '99

 

I've done a search on "Scoobynet.co.uk" and it seems that a piston melt is due to a poor reading maf sensor. (causes the car to overfuel)

 

Shouldn't this have been checked before letting the car go?

 

Any engine experts please give me some advice.

 

Don't want to post on my normal car site as the company that did the work uses it alot.

 

 

Thanks Adam

Overfueling is not a piston melting problem with petrol engines. Underfueling (weak mix) is. I would need to see the top of the piston, spark plug and the relevant combustion chamber.

 

A map sensor can do all sorts of things.

 

 

LB

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Sorry to hear your bad news, but i have some more for you the maf sensor is classed as a ancillary part and therefore not covered in your warranty

 

You can buy an engine be it bottom half, top half, or full motor and it will be just the bulk of the engine things like manifolds inlet and outlet turbos injectors fuel pump etc are from your old unit just transfered to the new one so these will not be covered.

 

the big end is the bearing that connects the con rod to the crank shaft and this is ok so no claim there

 

sorry to bring you more bad news

 

cheers sean

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RB, I managed to speak with my my mate last night and asked the question 'what would cause a piston melt down'. His response was quite simple really, 'Over Fuelling' or the injectors as I mentioned.

 

I then asked him about the MAF and he said that sinse the MAF controls the amount of fuel and over fueling is a possible cause that it may be worth getting it checked. The only other thing he mentioned was piston scuff, but said this would not be mis-diagnosed to a piston melting, by a professional at least.

 

Regards,

 

Axe

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Why didnt you ask earlyer?

Your men that fixed the big end should have re timed the engine ,your garantee should cover the whole engine after major work like a bigend, if you dont get any joy taking it back to them, take it to trading standards (give them a ring anyway for advice)

Any problems let me know i still have friends in the institute to lean on them

 

Speak soon WB

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