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Drilling stainless Steel


harrycatcat1
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I have been drilling and tapping stainless Steel posts for my daughters balustrade. I've drilled and tapped 12 holes but on the last hole part of the drill tip snapped off. I have been cooling the drill whilst drilling. I have about 20 or so more holes to drill.

Question, do I need to buy two drills whilst I'm at it? Or is it me not cooling it.

Also where is the best place to get a HSS Co 5%  4.2mm drill?

Edited to say Toolstation have 2x 4.5mm titanium drills in. Will the threads be ok or not thread, tbh the tap seems tight with 4.2mm? 🤔

Edited by harrycatcat1
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Stainless steel is a bit of a pig to drill, gets hot quickly and takes the edge of the drill, tungsten carbide is good for stainless but its like glass and snaps easily so no good for hand drills, if you have a bench grinder you could re-sharpen the drills you have, if not you will have to buy some more.

 

These will do the job...https://www.rennietool.co.uk/products/copy-of-10-x-cobalt-jobber-drill-bit?currency=GBP&variant=17139381633097&utm_medium=cpc&utm_source=google&utm_campaign=Google Shopping&utm_campaign=gs-2019-04-16&utm_source=google&utm_medium=smart_campaign&gclid=CjwKCAiA8OmdBhAgEiwAShr402fqaPIMxX2EVSwZjjCdMim-A6Sf35n9dbTREoeB8S8EEgu9RwIJCBoCfJkQAvD_BwE

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18 minutes ago, harrycatcat1 said:

Edited to say Toolstation have 2x 4.5mm titanium drills in. Will the threads be ok or not thread, tbh the tap seems tight with 4.2mm? 🤔

I take it your drilling for 5mm? For what your doing I wouldn't worry about the 0.3, it'll just make it easier to tap.

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35 minutes ago, harrycatcat1 said:

I have been drilling and tapping stainless Steel posts for my daughters balustrade. I've drilled and tapped 12 holes but on the last hole part of the drill tip snapped off. I have been cooling the drill whilst drilling. I have about 20 or so more holes to drill.

Question, do I need to buy two drills whilst I'm at it? Or is it me not cooling it.

Also where is the best place to get a HSS Co 5%  4.2mm drill?

Edited to say Toolstation have 2x 4.5mm titanium drills in. Will the threads be ok or not thread, tbh the tap seems tight with 4.2mm? 🤔

are you using a full set of taps or just one?, as Mice said 4.5mm will be ok.

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I use tallow as a lubricant for stainless (thanks Old Farrier for the tip a few years ago) and a lathe centre drill in a slow speed power drill to start the hole off, having centre punched the starting point, then finish off with the correct size tapping drill, again lubricating the tap with tallow.

 

 

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I used to use relatively expensive cutting paste, but I have found tallow to be better on stainless. You certainly need a good lubricant on the tap and don't force it. Retrieving a broken tap is another level of botheration.

 

 

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1 hour ago, old'un said:

Stainless steel is a bit of a pig to drill, gets hot quickly and takes the edge of the drill, tungsten carbide is good for stainless but its like glass and snaps easily so no good for hand drills, if you have a bench grinder you could re-sharpen the drills you have, if not you will have to buy some more.

 

These will do the job...https://www.rennietool.co.uk/products/copy-of-10-x-cobalt-jobber-drill-bit?currency=GBP&variant=17139381633097&utm_medium=cpc&utm_source=google&utm_campaign=Google Shopping&utm_campaign=gs-2019-04-16&utm_source=google&utm_medium=smart_campaign&gclid=CjwKCAiA8OmdBhAgEiwAShr402fqaPIMxX2EVSwZjjCdMim-A6Sf35n9dbTREoeB8S8EEgu9RwIJCBoCfJkQAvD_BwE

I've just fetched these to try

 

Screenshot_20230108_124757_Samsung Internet.jpg

1 hour ago, ditchman said:

use lamb fat and colbalt drills....and use slow speed on your drill

Where do you get lamb fat?

1 hour ago, Mice! said:

I take it your drilling for 5mm? For what your doing I wouldn't worry about the 0.3, it'll just make it easier to tap.

I thought so thanks 👍

1 hour ago, old'un said:

are you using a full set of taps or just one?, as Mice said 4.5mm will be ok.

Thanks 👍

51 minutes ago, amateur said:

I use tallow as a lubricant for stainless (thanks Old Farrier for the tip a few years ago) and a lathe centre drill in a slow speed power drill to start the hole off, having centre punched the starting point, then finish off with the correct size tapping drill, again lubricating the tap with tallow.

 

 

Where do you get tallow from? Won't greese do? That's what I've been using.

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50 minutes ago, derbyduck said:

Harry you need cutting paste for the drill and for tapping , what sort of screws are going to be using ? 

its no good using galvanized or zinc plated they will rust you will need stainless screws !

 

I've been using grease 👍 they are stainless screws 👍👍

46 minutes ago, amateur said:

I used to use relatively expensive cutting paste, but I have found tallow to be better on stainless. You certainly need a good lubricant on the tap and don't force it. Retrieving a broken tap is another level of botheration.

 

 

Oh I've broken taps in the past so gently gently, quarter turn and return. 

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21 minutes ago, harrycatcat1 said:

I've been using grease 👍 they are stainless screws 👍👍

Oh I've broken taps in the past so gently gently, quarter turn and return. 

don't use grease, if you cant get any cutting suds use some washing up liquid, mix it with water until it feels smooth between your fingers, not to runny and not to thick.

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21 minutes ago, amateur said:

I bought tallow from eBay item 134127485225

Thanks, I'm unlikely to use too much ever again is there an alternative?

16 minutes ago, old'un said:

don't use grease, if you cant get any cutting suds use some washing up liquid, mix it with water until it feels smooth between your fingers, not to runny and not to thick.

I will try it thanks 👍

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14 minutes ago, harrycatcat1 said:

Thanks, I'm unlikely to use too much ever again is there an alternative?

I will try it thanks 👍

even better mix is some widow cleaner containing ammonia just put a drop of washing-up liquid in it and you have the perfect cutting mix.

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1 hour ago, harrycatcat1 said:

Thanks, I'm unlikely to use too much ever again is there an alternative?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

There are plenty of alternatives, it's just that I've found tallow to be more effective than the others, and it's relatively cheap.

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8 minutes ago, Newbie to this said:

You cannot beat tallow for drilling or cutting threads.

I think metal cutting lubricants have moved on a bit since beef dripping, having said that I did use it when I was doing my apprenticeship in 1965 and it did the job.:good:

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3 minutes ago, amateur said:

There are plenty of alternatives, it's just that I've found tallow to be more effective than the others, and it's relatively cheap.

Yes I appreciate your advice 👍 I'm hoping to get more holes drilled tomorrow and looking for alternatives, I wasn't dismissing your advice .

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1 hour ago, old'un said:

I think metal cutting lubricants have moved on a bit since beef dripping, having said that I did use it when I was doing my apprenticeship in 1965 and it did the job.:good:

I still find tallow the best, I've used the likes of CT 90 etc. and find tallow better. Also tallow does not require a COSHH store, where as the likes of CT 90 does (Obviously not for personal).

Edited by Newbie to this
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